Product Introduction & Applications:
Tension pulley is one of the components that are very important in the power transmission system to maintain system stability. By adjusting the tension in the belts, chains, or wire ropes accurately, it is able to transfer the power smoothly and in an energy-saving way. Because of the certainty that it can bear heavy loads, the tension pulley has become the main component in open-pit mines, quarries, electric rope shovels, crushers, and large mining and construction equipment generally. Besides, it is serving for packing machines in warehousing and logistics operations to facilitate the tightening process and to upgrade the performance.
The undercarriage for electric rope shovels design and the parameters can be modified considering your machinery, the volume of the bucket, and the conditions of the working site. This not only provides a stable operation over a long period but also lessens the wear of the parts and the cost of maintenance.
Key Advantages:
1. WS tension pulleys are great fit with the different kinds of heavy-duty machines that are of various brands and models like P&H and Bucyrus.
2. We are able to install the anti-corrosion and protective coating layers on the surface of the equipment depending on the condition where they work. They are capable of great service lives in the dusty, humid, and highly abrasive mining environments without a single complaint.
3. The place and size for installation can be changed in accordance with your sketch so the old structure and new installations will match perfectly and the installation will be able to take place without problems and will be fast.
4. The construction of the lightweight forged WS tension pulleys is such that the strength and solidity are maintained, but the weight of the whole machine is reduced and the energy consumption is improved.
Parameter:
| Product Model | 10 cubic meter tension wheel (custom bucket capacities available) |
| Surface Treatment | Polishing/Grinding/Painting/Rust Inhibiting Oil |
| Product Standard | DIN/ASTM/JIS/GB |
| Certificates | ISO 9001:2015 |
| Applications | Electric shovels, excavators, cranes, crushers, stacker-reclaimers |
Shipping & Packaging:
Based on the size, weight, and destination of tension pulleys, the most appropriate shipping method is determined by us. Besides, there are regular-sized pieces, which can be transported by sea, rail, and road either by full container or by mixed shipments. Each part of a big tension pulley for an electric rope shovel will be transported in a container and firmly placed on a specially designed pallet or steel rack for safe transport. If it is necessary for a repair that is emergent, airplanes can be used for the delivery of goods on your demand.
Right before the pulleys are shipped out from the plant, they pass through processing stages of anti-rust, moisture-proof, and shock-proof. Packing is done according to ISPM 15 standards and comprises moisture-barrier film and rust-preventive oil sealing. Oversized components are further reinforced by steel strips or custom pallets. A comprehensive packing list alongside with a factory inspection report is packed with every shipment. In addition, there are some options for you with regard to the facilitation of your demands, like personalized packaging or labeling that can suit your needs.
Lead Time:
The normal lead time for standard electric rope shovels undercarriage parts and tension pulleys is from 15 to 25 days after the order is confirmed. Usually, customized items or those with complicated designs require 30 to 45 days, and it mainly depends on the planning and scheduling of production. A fast-track production and logistics plan can be worked out if you have some pressing needs.
After-Sales & Technical Support:
The offshore engineering team is ready to come to your place for the support of installation, commissioning, and troubleshooting. When an issue hampers smooth operation, our engineers respond promptly with remote support or on-site visit for quick resolution. We are offering also maintenance suggestions and condition assessments that can help you in spare-parts management as well as the prolongation of your equipment.
FAQ:
Q:Equipment drawings of my setup are only half-done. Can you still make a custom order?
Yes. Our engineering team will collaborate with you to locate any missing technical details and make sure the end product is compatible.
Q: What if a little rust shows up on my product after sea transportation?
Please do not hesitate to contact us right away. We will give you instructions on how to remove the rust or send after-sales service to make sure the part can be used as usual.
Q: Is it possible that bulk orders will be split for delivery?
Yes, bulk orders can be delivered in multiple batches. We can plan staged delivery in accordance with your project schedule and stock plan so that you can regulate stock levels and make good use of cash flow.
About Us:
Liaoning Weisheng Petrochemical Material Co., Ltd. is a leading company in the design and the manufacturing of mining machinery spare parts. With the help of CNC lathes, grinding machines, milling machines, and forging equipment, we are running under the ISO 9001:2015 quality management system. The quality of the products is ensured as every single step of production - from the selection of raw materials to the final products - is strictly controlled.
Our technical team is skilled in following standards: DIN, ASTM, JIS, and GB, which makes them very efficient in responding to custom requirements and providing trustworthy solutions. Due to stable product performance and timely service, our parts have been broadly used in mining, metallurgy, building materials, shipbuilding, and other heavy industry sectors, thus gaining the long-term trust of customers worldwide.
